FLEXBY

Flexible and advanced biofuel technology through an innovative microwave pyrolysis & hydrogen-free hydrodeoxygenation process

About the project

Advancing Sustainable Biofuels with Innovative, Cost-Efficient Solutions

FLEXBY aims to develop advanced biofuels through an innovative and cost-efficient process. The project focuses on converting biogenic waste, including microalgae cultivated in domestic wastewater and industrial waste sludge, into sustainable biofuels. Using microwave pyrolysis, the residual biomass is processed into three fractions: bioliquid, pyro-gas, and bio-char. The bioliquid fraction is further refined into jet, diesel, and marine biofuels through a hydrogen-free hydrodeoxygenation process, while the gaseous fraction undergoes steam reforming and CO oxidation to produce bio-hydrogen. These biofuels are tested in fuel cells for electricity generation and evaluated for heavy transport applications. FLEXBY promotes a circular economy by recycling all biomass residues and by-products, contributing to the sustainable expansion of biofuel use in the heavy transport sector.

Background

Biomass-derived liquid transportation fuels are seen as a key solution for reducing greenhouse gas emissions, and many countries are supporting their development through policy incentives. However, most current biofuels are derived from food-related sources, raising concerns about their impact on food production. Additionally, sustainable biofuel production methods that minimize carbon waste and reduce biogenic effluent gas emissions remain in the early stages of development. FLEXBY addresses these challenges by utilizing non-food biomass sources and integrating innovative technologies such as microwave-assisted pyrolysis and hydrogen-free hydrodeoxygenation. By focusing on waste-based feedstocks and improving process efficiency, the project seeks to advance the role of biofuels in the global energy transition.

 

GreenDelta in the project

Within the FLEXBY project, GreenDelta is leading Task 7 which is focussed on a life cycle sustainability assessment (LCSA) of the technology of the FLEXBY system with data from all the partners involved, with openLCA. GD will be actively involved from start to finish in the project, highlighting sustainability hotpots along the lifecycle, thereby guiding process development to minimise negative impacts.

Life Cycle Assessment (LCA): Performing a cradle to grave environmental life cycle assessment of FLEXBY’s technologies with openLCA at each TRL level that it progresses through. The results of the study will be benchmarked against conventional technologies and fuel production. A broad range of mid-point and end-point indicators will be assessed.

Life Cycle Costing (LCC): Analysis of biofuel production costs over its lifecycle. Covers raw materials, manufacturing, investment, and recycling costs using market data and databases.

Social LCA & Gender Issues: Performing a social LCA study, identifying barriers, drivers, and supply chain hot spots along the life cycle with the PSILCA database. A focus on gender-related factors will be included in the study.

Partners

IDENER (Spain)

Algae for future (Portugal)

CSIC-INCAR (Spain)

Universidad de Sevilla (Spain)

Fricke und Maallah GmbH (Germany)

Politecnico di Milano (Italy)

Galp Energia, SGPS, S.A. (Portugal)

CO2 Value Europe AISBL (Belgium)

KNEIA S.L. (Spain)

Links and resources

Project duration: 2024-2028

Flexby is an EU funded project under the topic HORIZON-CL5-2023-D3-02-07 – Development of next generation advanced biofuel technologies. Grant agreement ID: 101144144

https://www.flexby.eu/

Linkedin: https://www.linkedin.com/company/flexby-horizoneu-project/about/?viewAsMember=true

Zenodo: https://zenodo.org/communities/flexby/records?q=&l=list&p=1&s=10&sort=newest

EU fact-sheet: https://cordis.europa.eu/project/id/101144144

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